Here's a comment about the 769s that may be relevant:
“Rebuilding can often be more difficult than building from new. Making the existing and new components work together can be a real challenge.”
Helen Simpson, innovation and development manager, PorterbrookShe's probably now saying to herself "well, that's one thing I got right at least".
That's from
an article in May 2019, so when the programme was already running late. Another quote suggests one of the areas of awkward co-operation:
Wabtec’s biggest engineering challenge was the new electronic control cubicle, which controls local power on the driving cars.
The "bus" isn't an infinite busbar, or anything like. The two alternators and the four motor/converter loads are looking at only each other, and that close coupling offers a lot of scope for instability, surges, etc. And if that damages the motors, they may even fail when not on diesel power. Also, if the alternators can't meet the motors' current demands, that limits the power and torque available.
I know the GTO converters do what the big series resistors do in a tram: allow the starting volts across the motor to be low and then to rise as the train speeds up. That should mean that the starting current from the alternators is quite low, while in the motors it's high. I can't find out whether the controllers still use field switching or weakening for higher speeds.
Neither have I found out anything about the ABB alternators, though this is a key component. Vivarail had a lot of problems with their light-weight modern
TSA▸ ones (similar to the ones in 800s, I think) in the 230s, and ended up replacing them all with much heavier but more robust old-style ones.
Making the train accelerate depends on the adhesion (at low speed) and power (in the middle and higher speed ranges). Adhesion depends on the fraction of the weight on driven wheels, which for a 319 is 0.36 (4/16 axles motored, but a lot of weight in the
MSO▸ ). Adding the two diesel generators adds 15 t (over 10%) to two trailers, bringing that fraction down to 0.33. That's similar to an
HST▸ , and much lower than most modern units (typically 0.5-0.6).
Here is a more explicit statement from Porterbrook about the available power (specially for OTC):
Simon explains: “The MAN engines have a rail pedigree and are compliant with Stage IIIb emissions rules. Their maximum rating is 390kW, but we decided to have them working at less than that to give ourselves some ‘headroom’. In service, the two engines will deliver around 720kW at the
DC▸ Link (just under 1,000hp), which is somewhat less than the 1.2MW available in electric mode, but in general speeds are expected to be lower when working on diesel, and this arrangement gives good power in the mid-range. Performance should be comparable to a Class 150.”
An unusual usage of "somewhat"?